Does the 12VHPWR Connector Really Wear Out After 30 Mating Cycles?

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When PCI-SIG introduced the 12VHPWR power connector as a replacement for the 6- and 8-pin PCIe power connectors, it created a wave of controversy. There were enough cases of melting GPUs, PSUs, and cables to set people on edge. Amidst this controversy, [JayzTwoCents] decided to do some scientific experimentation, Mythbusters-style, specifically: do these 12VHPWR (or the 12V-2×6 successor) wear out upon hitting the often cited 30 mating cycles? If this is the case, it could explain why people see wildly different current loads between the wires in their GPU power cables. Perhaps reviewers and hardware enthusiasts should replace their  GPU power cables more often.Like many Mythbuster experiments, the outcome is less than clear, as can be observed in the above graph from one data set. Even after 100 mating cycles, there was no observable change to the contact resistance. One caveat: this was only performed on the GPU side of the connector. The first cable tested was a newer connector type that uses a single-split leaf spring design. Initially, most of the 12VHPWR connectors had a double- or triple-dimple design to contact the pin, so [Jayz] tested one of these, too.The amazing thing with the 2022-era cable that got pulled new out of packaging and tested was that it looked terrible under the microscope in terms of tolerances and provided a very uneven load, but it got better over time and also lasted 100 cycles. However, it must be said that ‘lasted’ is a big word here, as the retention tab wore off by this point, and the connector was ready to fall out with a light breeze.Perhaps the ‘mating cycles’ specification is more about the connector as a whole, as well as how the connector is (ab)used, at which point good (long-term) contact is no longer assured. Along with the different types of Molex Mini- and Micro-Fit style connectors, it’s worth keeping an eye on with more applications than just GPUs.We have certainly seen some burned connectors. Particularly in 3D printers.