AI demand triggers massive PCB shortage for PC makers as order books full until 2030 — lead times stretch to 30 months as material costs surge 12x

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The AI industry continues to gobble up manufacturing resources that were once dedicated to serving PC, smart device, and gadget makers. We’ve seen huge demand/supply driven price rises in RAM, GPUs, SSDs, and more through 2026. Now that most basic and unglamorous electronics necessity, the PCB, looks set to join them. A news report published by Nikkei Asia quotes several leading PC and PCB industry managers, making it clear we are going to see PCB (and PCB subcomponent) shortages and price rises in the coming months.Go deeper with TH Premium: AI shortages(Image credit: Nvidia)AI data centers are swallowing the world's memory and storage supplyDemand for data center CPUs has surged, and AI agents are responsibleChip scarcity assaults auto industry amid the worsening Nexperia and DRAM crisisThe custom AI ASIC state of playAn unnamed exec from an American PC maker spoke to Nikkei about the dire shortage of PCBs. “Even though PC shipments could decline again next year, we are still struggling to secure enough PCB supplies to meet our needs,” said the manager, who asked to remain anonymous. They were talking about securing enough supplies to make plans for products in the coming year. Several commenters pointed to AI computing demand eating up production capacity.The outlet also talked to business people further up the supply chain – the makers of PCBs and the makers of the components/materials needed to actually make PCBs. Traditional PCB demand is becoming underserved as AI products demand and pay more. One PCB maker talking to Nikkei said that a significant number of products have lead times that have doubled. Specifically, some PCB orders will take as long as 30 months to fulfill. Another PCB supply firm explained to Nikkei that a new order today would not be fulfilled until late in 2028.Though PCB makers are planning to invest and expand, they also need to secure multiple upstream materials. These can include copper clad laminates (CCLs) and the specialized fiberglass used for PCB construction. One Taiwanese PC maker noted that costs for CCLs have surged at least 12 times since July. Moreover, one of the world’s leading suppliers of CCLs has told the Nikkei that it has an order book that is currently filling up to 2030. This situation appears to have occurred despite its plans to triple capacity by 2028.In closely related developments, Nikkei observed that Nvidia recently announced partnerships with several major chip substrate makers. Chip substrates are essentially the tiny and intricate PCBs that CPUs and GPUs are mounted on. Japan's Ibiden, South Korea's Samsung Electro-Mechanics, and Unimicron of Taiwan all have new agreements with the Green team. Unimicron is looking at expanding capacity by 2.5x over the next three years.PCBs have been viewed as an unglamorous lower-tech part of the supply chain, partly due to the small numbers on the BoM. That may change. Companies are now racing to ramp up production of advanced PCBs and chip substrates to meet demand, and boost income.Finally, the source report also notes that it is increasingly difficult to get the engineering staff required at new production facilities. Salaries have already risen 20% to 30% across the PCB industry to keep skilled employees.